Counters
Batchmaster®
II
Batchmaster® III
Batchmaster® III Inline and IIIx4 Counter
Batchmaster® III Radial and Rotary
QB Quick Batch
QC Quick Count Tablet Verification System
Batchmaster®
II
 
The Batchmaster II has long been the standard for excellence in
optical part counting thanks to the patented dual view optics. Instead
of breaking, missing or breaking twice a reflected beam of light,
the Batchmaster II counter looks at every part in-flight, scans
it at 900 times per second and creates a 3-D image of each part.
A volume analysis is conducted on the image and a value assigned
to the part. Only parts within the assigned volume range are counted,
while out of tolerance parts are accounted for.
Standard Features: Patented dual
view optics, 3-D imaging, in-flight volume analysis, PC compatibility,
in-flight product return, self-diagnostics, no changeover tooling,
microprocessor controls, partial accumulation feature, clean contact
surfaces, hydraulic stand on casters, storable set-up parameters.
Applications: Medical or dental
devices, toys, jewelry, crafts and beads, fasteners, pet supplies, sporting
goods, plumbing, electronics, etc.
Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps
Air Requirements:
60-80 psi, clean dry air
Footprint: 42” to 48”
deep x 27” wide
Height varies depending on configuration and adjustment
Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L
Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
243 EGV: up to 600 linear inches of feed per minute (wide track)
30 EGS: up to 300 linear inches of feed per minute
345 EGS: up to 350 linear inches of feed per minute (wide track)
12 C/18 OT: up to 200 linear inches of feed per minute
15 C/24 OT: up to 250 linear inches of feed per minute
18 C/30 OT: up to 250 linear inches of feed per minute
Technical Datasheets:
Batchmaster
II.pdf
Video Demonstrations:
Outside
Track Bowl.wmv (7.7MB)
Enhanced
Geometry Bowl.wmv (9.5MB)
Dual View Optical Scanner.wmv (29MB)
Batchmaster II
Counter.wmv (6.5MB)
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Batchmaster®
III

The Batchmaster III takes the patented dual view optics to a whole
new level of performance as it scans at 2,000 times per second and
creates a high-resolution 3-D image of each part. A volume analysis
is conducted on the image and a value assigned. Only parts within
the assigned volume range are counted, while out of tolerance parts
are rejected prior to entering the package for extreme accuracy.
Multiple chamber accumulation results in continuous run high speeds.
Standard Features: Patented dual
view optics, 3-D imaging, in-flight volume analysis, self-diagnostics,
out of tolerance reject, high resolution scan, multiple dump feature,
clean contact surfaces, partial accumulation feature, storable set-up
parameters, continuous run operation, touch screen controls, expandable
network, hydraulic stand on casters, compatible controls, no changeover
tooling. Two-gate body disassembles without tools in seconds for easy cleaning.
Applications: Medical and dental
devices, food, toys, fasteners, jewelry crafts and beads, aerospace hardware,
pet supplies, sporting goods, plumbing, electronics, candy, tablets,
rings, etc.
Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps
Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.
Footprint: 50” deep x 30”
to 34” wide
Height varies depending on configuration and adjustment
Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L
Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
243 EGV: up to 600 linear inches of feed per minute (wide track)
30 EGS: up to 300 linear inches of feed per minute
345 EGS: up to 350 linear inches of feed per minute (wide track)
12 C/18 OT: up to 200 linear inches of feed per minute
15 C/24 OT: up to 250 linear inches of feed per minute
18 C/30 OT: up to 250 linear inches of feed per minute
Technical Datasheets:
Batchmaster
III.pdf
Video Demonstrations:
Outside Track Bowl.wmv
(7.7MB)
Enhanced
Geometry Bowl.wmv (9.5MB)
Dual View Optical Scanner.wmv (29MB)
Batchmaster III Setup.wmv (29MB)
Batchmaster III Disassembly.wmv
(31MB)
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Batchmaster®
III Inline and IIIx4 Counter
  
Multi-Head configuration brings speed to counting – without
sacrificing accuracy. Small footprint - big output - outstanding
accuracy
The Batchmaster® III Model 684 Tablet
Counter:
One 6 cubic foot stainless steel hopper metering tablets to 8 vibratory
tracks, each feeding a counting head, for filling four bottles at
once as indexed to the load station.
In-Line Applications Include:
Pharmaceuticals (tablets, capsules and gels), food (such as frozen
products, pasta, and candy) and a variety of packaged goods (including
medical devices, toys, plastics, fasteners, jewelry, crafts and beads, etc.)
The Batchmaster® IIIX4 Counter
One touch screen controls four processors
Each optic scans at 2,000 times per second
Each track feeds at 300 linear inches per minute
Heads can discharge sequentially, in combinations or via first-available
dump signal
Batch counts can be split between heads or each head can deliver
a completed batch
Two-part kits are collated two-tracks/head per part
System is expandable to suit your specifications
2-gate body disassembles easily without tools in just seconds for
cleaning
Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps
Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.
Footprint: Depends on number
of heads per configuration; height varies depending on configuration
and adjustment
Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L
Interchangeable optics available
Feed Rate: up to 300 linear inches
of feed per minute per track
Technical Datasheets:
BatchmasterIIIX4
System.pdf
Batchmaster
Model 684.pdf
Video Demonstrations:
BatchmasterIIIX4 System.wmv (10MB)
Batchmaster
Model 684.wmv (5.5MB)
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Batchmaster®
III Radial and Rotary
Multi-head configuration brings speed to counting—without
sacrificing accuracy. Alternative to multi-head weighers:
Batchmaster® IIIX__ Radial Counter
Batchmaster®IIIX — Rotary Counter
Technical Datasheets:
Batchmaster III
In-line.pdf
Video Demonstrations (TO COME):
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QB Quick
Batch and Bottle Filling Line
Through a partnership with Diamond Machine Werks of Illinois, the
NEW QB Quick Batch Tablet Counter utilizes our patented dual view
optical scan technology to accurately count tablets, capsules or
gel-caps by piece or total volume at incredible rates of speed.
It is the only counter capable of scanning a tablet in-flight at
2,000 times per second, creating a 3-D image of the tablet and conducting
a volume analysis of the tablet all in real time. The QB can detect
a complete or partial tablet and reject batches containing partials
either prior to entering the bottle or downstream in the bottle.
For information about this application, please contact Diamond Machine
Werks (www.dmwautomation.com)
at 847-437-0665 or
sales@dmwautomation.com.
Standard Features:
Patented dual view optics, touch screen controls, in-flight volume
analysis, storable set-up parameters, out of tolerance reject, expandable
network, 3-D imaging, compatible controls, multiple dump feature,
self-diagnostics, partial accumulation feature, no changeover tooling,
continuous run operation, clean contact surfaces.
 
 

Capable of bottling 100 counts of aspirin-sized tablets at 13 to
15 bottles per minute with outstanding accuracy and available out
of tolerance batch reject or volume totalization.
Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps
Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors. 60-80 psi, clean dry air required for bottle filling station.
Footprint:
34” deep x 30” wide
Height varies depending on configuration and adjustment
Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
Technical Datasheets:
QB
Quick Batch.pdf
Video Demonstrations:
QB Quick Batch Counter.wmv (12MB)
Dual View Optical Scanner.wmv (29MB)
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QC Quick
Count
 
Tablet Verification System By Count or Volume Totalization
Through a partnership with Diamond Machine Werks of Illinois, the
QC Quick Count Tablet Verification system utilizes our patented
dual view optical scan technology to accurately count tablets, capsules
or gel-caps by piece or total volume. It is the only verification
system capable of scanning a tablet in-flight at 2,000 beats per
second, creating a 3-D image of the tablet and conducting a volume
analysis all in real time. The QC can detect a complete or partial
tablet and will display on the touch screen interface the number
of complete tablets, oversized tablets and undersized tablets. This
data is storable as a quality record. For information about this
application, please contact Diamond Machine Werks (www.dmwautomation.com)
at 847-437-0665 or sales@dmwautomation.com.
Standard Features:
Patented dual view optics, count by piece, touch screen controls,
count by volume, in-flight volume analysis, storable quality data,
storable set-up parameters, 3-D imaging, oversize/undersize tablet
recognition, self-diagnostics, no changeover tooling, adjustable
bottle holder, clean contact surfaces.
The small footprint makes it ideal for tabletop use or for use
on a portable cart that can be rolled from station to station for
maximum flexibility.
Applications Include:
Pharmaceuticals (tablets, capsules and gels), food (such as frozen products, pasta and candy), and a variety of packaged goods (including medical devices, toys, plastics, fasteners, jewelry, crafts and beads, etc.)
Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps
Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.
Footprint:
30” deep x 30” wide
Height varies depending on configuration and adjustment
Available Optics:
30-mm: 3/8” D x 1” L
60-mm: 5/8” D x 2-1/2” L
Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
Technical Datasheets:
QC
Quick Count.pdf
Video Demonstrations:
QC Totalizer.wmv (5MB)
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info@batchingsystems.com
50 Jibsail Drive
·
Prince Frederick, MD 20678 USA
Phone: 410-414-8111
·
Fax: 410-414-8121
|