About BSI

Counters

Batchmaster® II
Batchmaster® III

Batchmaster® III Inline and IIIx4 Counter

Batchmaster® III Radial and Rotary

QB Quick Batch

QC Quick Count Tablet Verification System

Batchmaster® II


The Batchmaster II has long been the standard for excellence in optical part counting thanks to the patented dual view optics. Instead of breaking, missing or breaking twice a reflected beam of light, the Batchmaster II counter looks at every part in-flight, scans it at 900 times per second and creates a 3-D image of each part. A volume analysis is conducted on the image and a value assigned to the part. Only parts within the assigned volume range are counted, while out of tolerance parts are accounted for.

Standard Features: Patented dual view optics, 3-D imaging, in-flight volume analysis, PC compatibility, in-flight product return, self-diagnostics, no changeover tooling, microprocessor controls, partial accumulation feature, clean contact surfaces, hydraulic stand on casters, storable set-up parameters.

Applications: Medical or dental devices, toys, jewelry, crafts and beads, fasteners, pet supplies, sporting goods, plumbing, electronics, etc.

Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps

Air Requirements:
60-80 psi, clean dry air

Footprint: 42” to 48” deep x 27” wide
Height varies depending on configuration and adjustment

Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L

Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
243 EGV: up to 600 linear inches of feed per minute (wide track)
30 EGS: up to 300 linear inches of feed per minute
345 EGS: up to 350 linear inches of feed per minute (wide track)
12 C/18 OT: up to 200 linear inches of feed per minute
15 C/24 OT: up to 250 linear inches of feed per minute
18 C/30 OT: up to 250 linear inches of feed per minute

Technical Datasheets:
Batchmaster II.pdf

Video Demonstrations:
Outside Track Bowl.wmv   (7.7MB)
Enhanced Geometry Bowl.wmv   (9.5MB)
Dual View Optical Scanner.wmv   (29MB)
Batchmaster II Counter.wmv   (6.5MB)

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Batchmaster® III


P15 PPU

The Batchmaster III takes the patented dual view optics to a whole new level of performance as it scans at 2,000 times per second and creates a high-resolution 3-D image of each part. A volume analysis is conducted on the image and a value assigned. Only parts within the assigned volume range are counted, while out of tolerance parts are rejected prior to entering the package for extreme accuracy. Multiple chamber accumulation results in continuous run high speeds.

Standard Features: Patented dual view optics, 3-D imaging, in-flight volume analysis, self-diagnostics, out of tolerance reject, high resolution scan, multiple dump feature, clean contact surfaces, partial accumulation feature, storable set-up parameters, continuous run operation, touch screen controls, expandable network, hydraulic stand on casters, compatible controls, no changeover tooling. Two-gate body disassembles without tools in seconds for easy cleaning.

Applications: Medical and dental devices, food, toys, fasteners, jewelry crafts and beads, aerospace hardware, pet supplies, sporting goods, plumbing, electronics, candy, tablets, rings, etc.

Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps

Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.

Footprint: 50” deep x 30” to 34” wide
Height varies depending on configuration and adjustment

Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L

Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute
243 EGV: up to 600 linear inches of feed per minute (wide track)
30 EGS: up to 300 linear inches of feed per minute
345 EGS: up to 350 linear inches of feed per minute (wide track)
12 C/18 OT: up to 200 linear inches of feed per minute
15 C/24 OT: up to 250 linear inches of feed per minute
18 C/30 OT: up to 250 linear inches of feed per minute

Technical Datasheets:
Batchmaster III.pdf

Video Demonstrations:
Outside Track Bowl.wmv   (7.7MB)
Enhanced Geometry Bowl.wmv   (9.5MB)
Dual View Optical Scanner.wmv   (29MB)
Batchmaster III Setup.wmv   (29MB)
Batchmaster III Disassembly.wmv   (31MB)


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Batchmaster® III Inline and IIIx4 Counter




Multi-Head configuration brings speed to counting – without sacrificing accuracy. Small footprint - big output - outstanding accuracy

The Batchmaster® III Model 684 Tablet Counter:

One 6 cubic foot stainless steel hopper metering tablets to 8 vibratory tracks, each feeding a counting head, for filling four bottles at once as indexed to the load station.

In-Line Applications Include:
Pharmaceuticals (tablets, capsules and gels), food (such as frozen products, pasta, and candy) and a variety of packaged goods (including medical devices, toys, plastics, fasteners, jewelry, crafts and beads, etc.)

The Batchmaster® IIIX4 Counter
One touch screen controls four processors
Each optic scans at 2,000 times per second
Each track feeds at 300 linear inches per minute
Heads can discharge sequentially, in combinations or via first-available dump signal
Batch counts can be split between heads or each head can deliver a completed batch
Two-part kits are collated two-tracks/head per part
System is expandable to suit your specifications
2-gate body disassembles easily without tools in just seconds for cleaning

Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps

Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.

Footprint: Depends on number of heads per configuration; height varies depending on configuration and adjustment

Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L
100-mm: Parts from 3” D x 4” L
150-mm: Parts from 4”D x 6” L
Interchangeable optics available

Feed Rate: up to 300 linear inches of feed per minute per track

Technical Datasheets:
BatchmasterIIIX4 System.pdf
Batchmaster Model 684.pdf

Video Demonstrations:
BatchmasterIIIX4 System.wmv   (10MB)
Batchmaster Model 684.wmv   (5.5MB)

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Batchmaster® III Radial and Rotary





Multi-head configuration brings speed to counting—without sacrificing accuracy. Alternative to multi-head weighers:

Batchmaster® IIIX__ Radial Counter
Batchmaster®IIIX — Rotary Counter

Technical Datasheets:
Batchmaster III In-line.pdf

Video Demonstrations (TO COME):
 

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QB Quick Batch and Bottle Filling Line


Through a partnership with Diamond Machine Werks of Illinois, the NEW QB Quick Batch Tablet Counter utilizes our patented dual view optical scan technology to accurately count tablets, capsules or gel-caps by piece or total volume at incredible rates of speed. It is the only counter capable of scanning a tablet in-flight at 2,000 times per second, creating a 3-D image of the tablet and conducting a volume analysis of the tablet all in real time. The QB can detect a complete or partial tablet and reject batches containing partials either prior to entering the bottle or downstream in the bottle. For information about this application, please contact Diamond Machine Werks (www.dmwautomation.com) at 847-437-0665 or sales@dmwautomation.com.

Standard Features:
Patented dual view optics, touch screen controls, in-flight volume analysis, storable set-up parameters, out of tolerance reject, expandable network, 3-D imaging, compatible controls, multiple dump feature, self-diagnostics, partial accumulation feature, no changeover tooling, continuous run operation, clean contact surfaces.





Capable of bottling 100 counts of aspirin-sized tablets at 13 to 15 bottles per minute with outstanding accuracy and available out of tolerance batch reject or volume totalization.

Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps

Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors. 60-80 psi, clean dry air required for bottle filling station.

Footprint:
34” deep x 30” wide
Height varies depending on configuration and adjustment

Available Optics:
30-mm: Parts from 3/8” D x 1” L
60-mm: Parts from 5/8” D x 2-1/2” L

Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute

Technical Datasheets:
QB Quick Batch.pdf

Video Demonstrations:
QB Quick Batch Counter.wmv   (12MB)
Dual View Optical Scanner.wmv   (29MB)


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QC Quick Count



 


Tablet Verification System By Count or Volume Totalization

Through a partnership with Diamond Machine Werks of Illinois, the QC Quick Count Tablet Verification system utilizes our patented dual view optical scan technology to accurately count tablets, capsules or gel-caps by piece or total volume. It is the only verification system capable of scanning a tablet in-flight at 2,000 beats per second, creating a 3-D image of the tablet and conducting a volume analysis all in real time. The QC can detect a complete or partial tablet and will display on the touch screen interface the number of complete tablets, oversized tablets and undersized tablets. This data is storable as a quality record. For information about this application, please contact Diamond Machine Werks (www.dmwautomation.com) at 847-437-0665 or sales@dmwautomation.com.

Standard Features:
Patented dual view optics, count by piece, touch screen controls, count by volume, in-flight volume analysis, storable quality data, storable set-up parameters, 3-D imaging, oversize/undersize tablet recognition, self-diagnostics, no changeover tooling, adjustable bottle holder, clean contact surfaces.

The small footprint makes it ideal for tabletop use or for use on a portable cart that can be rolled from station to station for maximum flexibility.

Applications Include:
Pharmaceuticals (tablets, capsules and gels), food (such as frozen products, pasta and candy), and a variety of packaged goods (including medical devices, toys, plastics, fasteners, jewelry, crafts and beads, etc.)

Power Requirements:
120 VAC, 1 Phase, 60 Hz @ 10 Amps

Air Requirements:
No air or gate sensors required. All movements controlled and verified with stepper motors.

Footprint:
30” deep x 30” wide
Height varies depending on configuration and adjustment

Available Optics:
30-mm: 3/8” D x 1” L
60-mm: 5/8” D x 2-1/2” L

Available Feeder Bowls:
12 EGS: up to 150 linear inches of feed per minute
24 EGS: up to 250 linear inches of feed per minute
24 EGV: up to 500 linear inches of feed per minute

Technical Datasheets:
QC Quick Count.pdf

Video Demonstrations:
QC Totalizer.wmv   (5MB)

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info@batchingsystems.com
50 Jibsail Drive · Prince Frederick,  MD  20678  USA
Phone:  410-414-8111 · Fax: 410-414-8121